Forsyths Ltd
Size
SME
Direct employees
200
Turnover (reported)
£58,000,000
Regional Markets
Asia, Europe, North America
Nuclear Contracting Tiers
Tier 5: Processors & Fabricators

Accreditations

  • ASME
  • EN 13445
  • ISO 14001
  • ISO 9001
  • ISO 9001:2015
  • OHSAS 18001
  • PED 97/23/EC / ESPN (PED)

Forsyths Ltd

Pressure Vessels Heat exchangers & Tanks

Pressure Vessels Heat exchangers & Tanks -

Overview

Forsyth’s Ltd is the fabrication arm of the Forsyth Group based in the North East of Scotland. Established in 1890 the business has continually evolved to meet the changing demands of technology but still prides itself in its history for providing a high quality product and service. They have various fabrication sheds over four sites (Rothes, Aberdeen, Caithness & Buckie) The latter - quayside facility, is used for both fabrication and skid unit assembly and allows direct load-out to the Buckie harbour. This is a key consideration when it comes to ease of transportation of the larger fabricated items.

The two main areas of business are now in the Oil and Gas and Alcoholic beverage industries.

In the oil and gas sector they offer full process design and manufacture a wide range of equipment in numerous different grades of material. Typical fabrications include structural steelwork, piping, pressure vessels (ASME U Stamp), umbilical/pipe reels and tanks. Together with their E&I and coatings group companies they can also provide a complete in house solution for preassembled skid units.

Work in the alcoholic beverage industry varies from the supply of distillation equipment only to turn-key distillery design and build, plant upgrade or expansion projects. They provide equipment and solutions to both domestic and international markets for beer, wine and spirit producers.

Typical Vessels include:-

∙ Knock Out Drums ∙ Separators ∙ Hydrocyclones ∙ Filter Vessels
∙ Deaerators ∙ Coalescers ∙ Reactors ∙ Shell and Tube Exchangers
∙ Distillation Columns ∙ Pig Launchers ∙ Desanding Vessels

These can be supplied in a wide range of materials including Carbon Steel ,Low Temperature Carbon Steel, Copper and it’s alloys, Cupro Nickel, Stainless Steels, Duplex, Super Duplex, Monel, Hastelloy and Titanium.

Forsyth’s are committed to providing high quality products, while meeting customer’s requirements, aligned with robust quality, health, safety and environmental management systems throughout the company’s engineering and manufacturing operations.

Products and Services

Product Sector
Tube & Pipework - Small Bore Oil & Gas including LNG
Fabrication Cutting Forming Pressing & Bending - Support & Critical Structural Items Oil & Gas including LNG
Fabrication Cutting Forming Pressing & Bending - Equipment Oil & Gas including LNG
Tube & Pipework - Large Bore Oil & Gas including LNG
Storage Tanks and Systems - Small to Large Oil & Gas including LNG
Pressure Vessels, Heat exchanger & Tanks - Coded Standards Oil & Gas including LNG
Fabrication Cutting Forming Pressing & Bending - Modules & Skid Mounted Systems Oil & Gas including LNG

In house E & I capability as well as blasting and coating.

Site Facilities

Shop Floor

Size not specified. Rothes Main Workshop = 1500m2 (Door Size 6m x 6m) Rothes Clean Workshop = 1060m2 (Door Size 6m x 12m) Rothes Pipe Shop = 800m2 (Door Size 6m x 6m) Buckie 1 Facility = 1900m2 (Door Size 6m x 12m) Buckie 2 Facility = 800m2 (Door Size 12m x 12m) Buckie 3 Facility = 620m2 (Door Size 15m x 12m) Aberdeen Workshops Total = 1676m2 Caithness Workshop Total = 3500m2 (Door Size 6m x 6m)

Inspection / Testing

  • Non destructive testing - Magnetic Partical
  • Non destructive testing - Radiography
  • Non destructive testing - Ultrasonic
  • Pressure / Hydro Testing

Design

  • CAD Design - 2D
  • CAD Design - 3D

Recent Work

Mud Gas Separators

Vertical Mud Gas Separators – 1,810mm I/D x 4,040mm Tan/Tan x 20mm wt.
Mtl: SA516 Gr 70
Design Code ASME VIII Div. 1 + U Stamp
Work scope: Pressure Design of vessel to code and client specifications, support in design of internals, procurement of all materials, Full fabrication, Full NDT (Visual, MPI, Radiography, UT & Hydrotest as required by Code and Client Specifications), internal & external coating to client specification, Third Party Inspection, package and ready for transportation (Supply temp transport saddles, blank nozzles etc.)

Mud Gas Separators

BP Quad 204 Produced Water Hydrocyclone Vessels

Horizontal/Vertical Vessels – Vertical 1,276mm I/D x 3,259mm Tan/Top Access Flange face x 25mm wt., lower 60°cone 843mm long to 2” Outlet Horizontal Vessels- 1,372mm I/D x 1,553mm Tan/Access Flange Face x 25mm wt.
Mtl: Duplex
Design Code :PD5500 Cat 1
Work scope: Pressure Design of vessels to code and client specifications, sub-con supply of internal support plates for installation of FREE ISSUE Hydrocyclone, procurement of all materials, Full fabrication, Full NDT (Visual, DPI, Radiography, UT & Hydrotest) as required by Code and Client Specifications, Third Party Inspection with CE Mark. Package & ready for transport

BP Quad 204 Produced Water Hydrocyclone Vessels

Ultra Filtration & Sulphate Removal Skids + CIP Skid

Fabrication of fully protected carbon steel (Coated) skid structures
UF Skid - 17,500mm Long x 9,200mm wide x 5,800mm high (Top Deck) Total Weight Approx - 120Te
SRU Skid -11,600mm Long x 9,100mm wide x 5,800mm high (Top Deck) Total Weight Approx - 800Te
CIP Skid - 7,400mm Long x 4,000mm wide x 5,000mm high (Second Story) Total Weight Approx - 29Te
Fabrication and external protection (Coated) of all piping spools in ASTM 316L, ASTM S31803 Duplex & Titanium Grade 2
Installation of all vessels, pipe spools and equipment (Free Issue Cartridge Vessels (GRE), Pumps, valves, instruments,) including E&I, Insulation & FAT assistance.
Prepare and protect ready for dispatch by boat From Forsyths Buckie Harbour site.

Ultra Filtration & Sulphate Removal Skids + CIP Skid

MEG Generation Plant - 3 Skids in Total

End User - TOTAL
3 Skids all circa = 380Te each
Forsyths undertook mechanical design of pressure vessels in Carbon steel and stainless steel.
All material procurement to TOTAL specifications.
Full NDT to TOTAL requirements.
Fabrication of fully protected (coated) skid structures.
Fabrication and protection (coating) of all pipe spools.
Installation and assembly of all vessels, pipe spools and equipment (heat exchangers, valves, pumps, instruments) including E & I, insulation and FAT assistance.
Prepare and protect ready for despatch from Buckie quayside facility.

MEG Generation Plant - 3 Skids in Total