Hutchinson Engineering Ltd
Size
SME
Direct employees
150
Turnover (reported)
£27,666,912
Regional Markets
Europe
Nuclear Contracting Tiers
Tier 5: Processors & Fabricators
Tier 4: Sub-component Suppliers/Distributors

Accreditations

  • Achilles UVDB Verify Cat A
  • Achilles UVDB Verify Cat B
  • Achilles UVDB Verify Cat C
  • Achilles UVDB Verify Cat D
  • CE Marking / EN 1090
  • EN 13445
  • FPAL
  • ISO 14001:2015
  • ISO 3834-2:2005
  • ISO 45001:2018
  • ISO 9001:2015
  • Norsok
  • OHSAS 18001
  • OHSAS 18001 Now ISO 45001
  • Sellafield SLM 4.06
  • UVDB Verify

F4N Case Studies

Hutchinson Engineering Ltd

Steel Fabrications

Design, manufacture, coating, secondary fit-out and installation of complex steel structures to ISO1090-2 EXC4.

Overview

Established in 1979, Hutchinson are an SME based in North-West England, offering the design, manufacture, coating, secondary fit-out and installation of complex steel structures. Our strength is in the ability to provide a diverse scope, utilising in-house resources and experience in a production-flow workshop environment, enabling efficient and cost effective supply to a high quality-assured standard. .

To support our activities, we hold accreditation to UKCA BS EN ISO1090-2 EXC4, ISO14001, ISO45001 & ISO3834-2

Our business ethos is to maintain a range or capabilities across the steel fabrication scope, developing in-house resource, expertise and facilities allowing us to meet our clients timescale, quality and project demands every time.

Products and Services

Product Sector
Fabrication Hi-integrity & Complex Structures including Heavy Nuclear Civil
Structural Fabrications Nuclear Civil
Containment Structure Nuclear Civil
Access Ladders Stairs & Platforms Nuclear Civil
Coatings Paints Protection Processes & Systems Nuclear Civil
Apparatus Nuclear Civil
Blast and Security Doors and Materials Nuclear Civil
Crane, heavy lifting, and rigging Nuclear Civil
Civil Works & Civil Engineering Nuclear Civil
Containment Structure Nuclear Civil
Containment System Fabrications Nuclear Civil
Custom equipment for heavy load handling Nuclear Civil
Fabrication Cutting Forming Pressing & Bending - Equipment Nuclear Civil
Fabrication Cutting Forming Pressing & Bending - General Civil Works Nuclear Civil
Fabrication Cutting Forming Pressing & Bending - Modules & Skid Mounted Systems Nuclear Civil
Fabrication Cutting Forming Pressing & Bending - Support & Critical Structural Items Nuclear Civil
Fabrication Med-integrity Structures Nuclear Civil
Ferrous and Non ferrous Materials - General Engineering Nuclear Civil
Flasks Casks & Containers including Transport Nuclear Civil
Fuel Transfer Equipments Nuclear Civil
Machining - General Engineering Nuclear Civil
Pond Furniture, Racks & Storage Fabrications Nuclear Civil
Pond & Pool Liner Fabrications Nuclear Civil
Sheet metal fabrication Nuclear Civil
Shield Doors and Radiation Protection Fabrications Nuclear Civil
Structures Nuclear Civil
Steelwork including Mezzanine & Gantry Systems Nuclear Civil
Transfer Devices Nuclear Civil
Transportation Casks, Flasks & Systems Nuclear Civil
Waste Storage Containers Casks Flasks & Systems - High Level Waste Nuclear Civil
Waste Storage Containers & Systems - Low & Intermediate Level Waste Nuclear Civil
Workshop Equipment Nuclear Civil

Our maximum overhead-crane lifting capacity is 50t, located at our quay-side workshop in Liverpool, supported by our secondary coating facilities at the quayside, enabling us to load-out larger items directly onto the Mersey.

We maintain plate rolling facilities (cans 4.2m diameter, 3m long and upto 40mm thick), together with SAW Growing-lines capable to producing tubular sections upto 60t . Our Coating facility supports this production area enabling coating of items upto 30m in length.

We are able to offer Structural and Detailed design works, including 3D modelling.

We are able to carry out secondary-process activities associated with steel structures, such as cabling, RF equipment and testing, minor electrical works, fall-arrest systems, etc . . . This activity is prevalent in our structure supply for the mobile telecoms industry.

We maintain Site-Based installation and erection teams to support our activities.

Site Facilities

Shop Floor

10000m2 10,000m2 across four locations including quayside loadout facility. Additional 6 acres of storage yards. Our Coating Facilities include Shot-Blasting & Climate-controlled Paint Booth (max size 30m x 5.5m x 5.5m), metalization and sweep-blast facilities.

Specialist Machinery

Capability Swing Length Width Weight
Horizontal Mill / TurnCNC Lathe with Y Axis; 18″ x 23″ (457 x 584 mm) max capacity, 4.0″ (102 mm) bar, 31.75″ (806 mm) swing, ±2.00″ (±50.8 mm) Y-axis travel, 40 hp (29.8 kW) vector drive, 3200 rpm, A2-8 spindle, 12″ (305 mm) chuck, 12-station BMT-65 turret. Min: - - - N/A
Max: 806mm 584mm 457mm 1500kg
Vertical Turning (Conventional)Webster & Bennett 36” E-R series Vertical Turning and Boring Machine Min: - - - N/A
Max: 1219mm 1016mm - 1500kg

Welding & Cladding

Capability Swing Length Width
Gas Tungsten Arc Welding (GTAW)manual Min: - - -
Max: - - -
Manual Metal Arc Welding (MMA) Min: - - -
Max: - - -
Metal Active Gas Welding (MAG)manual, solid wire and cored wire Min: - - -
Max: - - -
Metal Inert Gas Welding (MIG)manual Min: - - -
Max: - - -
Submerged Arc Welding (SAW)mechanised, Column and boom with max reach 5m, tractors Min: - - -
Max: 5000mm - -

Inspection / Testing

  • CMM machines
  • Non destructive testing - Magnetic Partical
  • Non destructive testing - Radiography
  • Non destructive testing - Ultrasonic
  • Proof Load Testing

Design

  • CAD Design - 2D
  • CAD Design - 3D
  • CAM Design - 2D
  • CAM Design - 3D

Recent Work

UKAEA, European Spallation Source Active Cells Transport and Assembly Frame

Hutchinson was commissioned by the UKAEA to design and deliver a high-integrity transport lifting frame for the European Spallation Source, a major science project in Sweden. Meeting stringent specifications and tight deadlines, we utilised advanced manufacturing techniques to ensure timely delivery of this critical component

UKAEA, European Spallation Source Active Cells Transport and Assembly Frame

Cranes manufactured specifically to Konecranes unique operational requirements.

Hutchinson began manufacturing overhead cranes in September 2022 and since then we have supplied over 100 cranes, spanning up to 28.5m wide. These cranes feature complex steelwork, high-spec coating requirements and varied levels of electrical work, all of which we are able to provide in-house. Hutchinson’s comprehensive in-house capabilities in electrical engineering, steelwork fabrication, and specialised coating processes have been crucial in meeting the demanding requirements of this project. The collaboration has not only reinforced Hutchinson’s manufacturing expertise but has also strengthened our ability to handle large-scale, technologically advanced projects.

Cranes manufactured specifically to Konecranes unique operational requirements.