Syspal Ltd

Steel Fabrications

Stainless Steel and Aluminium precision fabrications

Overview

MANiFAB a division of SYSPAL Ltd is based in Shropshire working from an 11,500 sq mtr manufacturing facility close to the historic Iron Bridge was established in 1975 and currently employees 200 people.

Specialists in high quality, high performance stainless steel and aluminium fabricated products primarily to the food processing, bio pharma, veterinary, medical, architectural, military, nuclear and sub contract sectors. We are open to sharing our best practice processes with partners in the nuclear industry.

Typical applications include:
- Conveyors
- Lifting equipment
- Goods elevators
- Bulk material handling
- Fabrication of specialist projects
- Access equipment
- Manual and mechanical handling equipment

One of the most technically advanced manufacturing facilities in Europe. Capabilities include:
- 3D design and product evaluation supported by, FEA and manufacturing simulation
- Control systems
- User interfaces and software development

On site fabrication equipment includes;
- Sheet and tube laser cutting
- Sheet metal forming with ToolCells
- MiG & TiG welding by coded welders
- Automated seam welding (TiG)
- Bead blasting
- Finishing
- Assembly and testing

We invite partners looking to design and develop products using the latest digital techniques (i4) and efficient processes to provide outstanding results.

CAPABILITIES INCLUDE:

Automated material storage systems
• Sheet (4m x 2m)
• Sections (6m)
• Small parts
• Vacuum sheet handling system

Pre Production - Off line programming
• Sheet lasers
• Tube laser
• Sheet metal forming

Sheet laser cutting
• 4 kw 4m x 2m – 15mm thick stainless steel 10mm thick aluminium
• 15 kw 4m x 2m - 20mm thick stainless steel 20mm thick aluminium

Tube laser cutting
• 3 kw 15 - 150mm dia x 6m capability with auto feed

Saws
• Circular saws - automated feed
• Band saw - automated feed -

Tube manipulation
• Mandrel and push bending 15 – 75mm dia.
• Laser measuring.

Dee burring
• Time saver sheet de burring machine > 1300mm
• Vibratory de burring
• Thick part de burring

Sheet metal forming
• ToolCell 4m x 220 t - automated tool loading - laser measuring
• ToolCel 3m x 220 t Plus - automated tool loading - laser measuring
• 4m x 320 t hydraulic press brake – increased daylight – hydraulic tool clamping – tool storage magazine

Finishing
• 3m belt linishing machines x 2
• Stainless steel shot blasting booth >6m

Welding
• Seam welding booms x 2
• Manual welding TiG & MiG x 30 stations

Sheet rolling
• >3mm thk > 1.5m lg

Mechanical/ electrical
• Assembly and testing

Products and Services

Product	Sector
Fabrication Med-integrity Structures	Nuclear Civil
Fabrication Hi-integrity & Complex Structures including Heavy	Nuclear Civil
Steelwork including Mezzanine & Gantry Systems	Construction - Strategic Platforms & Vessels
Mechanical Handling & Cranes	Nuclear Civil
Tanks	Construction - Strategic Platforms & Vessels
Welding & Welding Systems	Nuclear Civil
Welding & Welding Systems	Nuclear Civil

Site Facilities

Shop Floor

11500m²

Inspection / Testing

• Advanced testing facilities

Design

• CAD Design - 2D
• CAD Design - 3D
• CAM Design - 2D
• CAM Design - 3D

Recent Work